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Table of Contents
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Summary: P07008 ArcWorks Bottle Assembly Project
Description
The mission of this project is to improve the current process of manually attaching the spout to the wash bottle by incorporating automation and also concentrating on the physical and ergonomic issues faced by handicapped employees in addition to improving the efficiency and the quality of the entire process. Another part of the project is to help ArcWorks sort out their inventory management problems.
This material is based upon work supported by the National Science Foundation under Award No. BES-0527358. Any opinions, findings, and conclusions or recommendations expressed in this material are those of the author and do not necessarily reflect the views of the National Science Foundation.
| Team Member | Discipline | Role |
|---|---|---|
| Matthew Marshall | ISE | Guide |
| Elizabeth DeBartolo | ME | Guide |
| Sagar Sheth | ISE | Team Lead |
| Leonardo Silva | ISE | Lean |
| Stephen Bennice | ME | Manufacturing |
| Gabriela Jaramillo | ME | FEA Analysis |
| Eric van Hemel | ME | Design |
| Robert Veiders | ME | Manufacturing/Testing |
| Project | Title | Start Term | End Term |
|---|---|---|---|
| P06208 | 2005-06 ArcWorks project | 2005-2 | 2005-3 |
| P06207 | 2005-06 ABVI project | 2005-2 | 2005-3 |
Project Readiness Package
The Project Readiness Package documents customer needs and expectations, project deliverables (including time frame), budget, and personnel / organizations affiliated with the project. It will serve as the primary source of information for students necessary during Phase 0 (Planning) to develop a SD I plan and schedule including specific deliverables and due dates. The Project Readiness Package will also support Faculty evaluation of project suitability in terms of depth, scope, and student / faculty resources by discipline.Work Related to Senior Design I
Needs Assesment (open with MS Word)
Engineering Specifications (open with MS Word)
Senior Design I Schedule (open with MS Project)
Quality Function Deployment (open with MS Excel)
Concept Review Presentation Includes:
- Wash Bottle Analysis in ANSYS
- Six concepts generated by each team member
- Pugh's Method analysis used to select final design concept
- Concept Review Presentation file (open with MS Powerpoint)
- Pre-Read for Concept Review Presentation (open with MS Word)
Final Design in SolidWorks Includes:
- All machined components designed in SolidWorks
- Complete assembly
- SolidWorks files (extract with winzip and then open with SolidWorks)
Design Review Presentation Includes:
- Proposed Design
- Drawing Package as of end of SD I
- Ergonomic Analysis of Design
- ANSYS Analysis of wash bottle and design
- Pneumatic diagram for machine functionality
- Bill of Materials as of end of SD I
- Workstation design for wash bottle production
- Senior Design II Schedule
- Design Review Presentation file (open with MS Powerpoint)
Project Review Presentation Includes:
- Proposed design concept
- Proposed workstation layout
- Risks and mitigation for risks
- Project Review Presentation file (open with MS Powerpoint)
Work Related to Senior Design II
Design Review Presentation Includes:
- Action items that have been closed from Design Review in SD I
- New Design for top half of main block
- Updated bracket for air cylinder attachment from thickness of 1/8" to 1/4"
- Updated bill of materials with new price
- Manufacturing plan
- Test plan
- Updated workstation design
- Design Review (2) Presentation file (open with MS Powerpoint)
Performance Review Presentation Includes:
- Final bill of materials
- Final workstation design
- Performance Review Presentation file (open with MS Powerpoint)
Final Drawing Package with Assembly Instructions
Final Bill of Materials (open with MS Excel)
Maintainence Manual (open with MS Word)
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