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Process Mission Statement
The Wegman's Commercial Roll Line Shrink Reduction project will be completed at the Wegman's Brookes ave. bakery location. The project will concentrate on eliminating wastes associated with current operations on the commercial roll production line. The project may be used as a tool to educate RIT students in Lean process improvement techniques and can be iterated many times in the future to provide additional benefits to both Wegmans and the RIT Senior Design Program.
Process Description/Project Objective Statement
The objective of the Commercial Roll Line Shrink Reduction project is to identify wastes associated with transportation, inventory, motion, over production, over processing and defects and reduce them. Other objectives include implementing flow, transforming current operations to lean processes, developing metrics, and researching and updating outdated bottleneck equipment.
Key Business Goals/Project Deliverables
The project will eliminate a portion of the 10% waste observed per day. Due to the large scope of the commercial roll line operation, a specific portion of the process will by examined and concentrated on in order to complete an improvement within 22 weeks. The first three weeks will focus on identifying specific areas on the line that will provide the most appropriate starting point.
Primary Market/Project Opportunities
The primary market for this project is Wegmans, specifically the commercial roll line where improvements will be made.
Secondary Market/Project Opportunities
RIT KGCOE Senior Design Instructors, Faculty Researchers, and Graduate Students.
Assumptions and Constraints
- Projects must be completed within 22 weeks
- Space is limited within the facility
- Equipment moves and upgrades will be difficult and must be justified by a cost *benefit analysis
- The size of the workforce cannot be changed
- Budget will be based on ROI
Issues and Risks
- Line Breakdowns
- Lack of support from any stakeholder
- Line only runs on Thursday and Fridays during the non-BBQ season
- Wegmans employees have a difficult time adjusting to our suggestions
- Limited access to facility due to schedule conflicts
Stakeholders
Scott Young - Initial point of contact at Wegmans bakery facility
Chris Isaacson - Industrial Engineer at the Wegmans bakery facility
Mike Least - Manufacturing Engineer
Keith Macmillan - Line Manager
John Kaemmerlen- Faculty Guide
Mark Smith - RIT Senior Design
Senior Design Team