P10458: Dresser Rand Wellsville -- Layout Design
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Project Summary Project Information

"For more than 100 years, Dresser-Rand has been among the largest global suppliers of rotating equipment solutions, with field-proven centrifugal and reciprocating compressors, steam turbines, expanders, gas turbine packages, and control systems."

"Dresser-Rand is positioned to deliver a complete package of solutions, from initial concept to equipment retirement for the worldwide oil and gas, chemical, petrochemical, and process industries."

For decades, the importance of process improvement and innovation has been disregarded at Dresser-Rand facility in Wellsville, NY. As the customer, Dresser-Rand would like to see an improvement to the current inventory storage area within the Wellsville facility. Because Dresser-Rand has such large amounts of capital in inventory, a new, efficient storage and layout proposal for the new area will have a direct impact on total cost. The team will be asked to explore any and all feasible options with the current layout of the inventory area to better the flow of product and improve tracking and storage of material.

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Project Name
D-R Process Improvement Part II (Layout and Storage)
Project Number
P10458
Project Family
Sustainable Technologies for the Global Marketplace
Track
Process Innovation
Start Term
2009-02
End Term
2009-03
Faculty Guide
John Kaemmerlen
Tech Support
Primary Customer
Holy Dunaway, Dresser-Rand Inventory Control Manager

DPM Documentation

Planning Documents

Mission Statement

Intellectual Property Considerations

Preliminary Work Breakdown Structure

Required Resources

Plan of Work

Project overview file/ Target Specifications

MSD I Documentation

Team & Managerial Documentation D-R Specific Files Systems Level Design Detailed Design

DR Contract-Team Roles- Word

Team Norms- Word-updated 2/22/10

Work Breakdown-Word-updated 2/22/10 (.doc)

Risk Management-Word-updated 2/09/10

Project Plan -MSProject- updated 2/22/10 (.mpp) - **see newer version in MSDII section**

Customer Needs-Excel-updated 2/22/10

Customer Specs-Excel-updated 2/22/10

Preliminary Test Plan-PPT-updated 2/22/10

Current state pictures

Stores Facility:Current State Drawing- Autocad-updated 2/18/10

System Level Design Review (Presentation) - PowerPoint File -updated 2/15/10

System Level Design Diagram

Material Handling Devices-SD

Kitting Process & Tools-SD

Software & Information-SD

Detailed Design Review (Presentation)- PowerPoint -updated 2/23/2010

Material Handling Devices-DD

Kitting Process & Tools-DD

Software & Information-DD

MSD II Documentation

Team & Managerial Documentation Kitting Process and Tools Material Handling Devices Software & Information

Project Plan Updated 5192010-Word

Final Poster- PPT

Final Paper-Word 5/19/2010

Paper Appendix A and B-Word

Bin Weight Test Plan-Word

Cart Height and Usability Test Plan-Word

Kitting Pictures

Bin and Cart Test Results- Word


Deliverables

Standard Work File-.xlsx

Bin Instructions-Word

Test Plan updated

PMHD Drawings final zipped

PMHD FEA

Picking Research

Optimization

Software Integration

Software Test Plan-ms word

Software Test Data-ms excel

Software Paper Section-ms word

Software Poster Section-ppt


Final Software Deliverable -zip

Optimization Hand Off Sheet - docx