P11581: PCC Thread Role Die Measurement

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Project Summary	Project Information
Precision Castparts Corporation SPS Fastener Division uses flat and round dies to produce fasteners for the aerospace industry. The dies are produced by an outside vendor that uses a surface profiling tool to take measurements on critical dimensions. This process is time consuming and impractical for every die to be tested. SPS currently does not have their own system in place that can test the dies when they arrive. This results in wasted setup/production times and materials. The mission of the team is to design and construct a tool to measure, inspect, and validate critical die dimensions. The data may be used to develop statistical process control and to help understand the wear on a die over its life. PCC SPS Thread Roll Die Measurement	Project Name PCC Thread Roll Die Measurement Project Number P11581 Track Printing & Imaging Systems Start Term 2010-2 End Term 2010-3 Team Members Ryan McKnight Ashley Tyler Justin Lamprey Anthony Ritz Matt Turner Faculty Guide Dr. Alan Raisanen Industry Guide Richard Drinker(PCC) Chris Enright (PCC) Primary Customer Precision Castparts Corporation SPS Fastener Division

MSD II

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Technical Conference Publication Managerial Design Review Presentation Poster Publication Motion Controller Manual Sensor Manual Operating Procedure Brief Trouble Shooting Guide	Project Plan MSD II & End of MSD I Project Plan vs Actual Time Testing Documents Photos Documenting Build Recommendations for Next Iteration Engineering Specifications Customer Needs Project Costs	Programming Files Design Files

MSD I

Start-Up Project Documents	Project Data	Concepts and Design	Design Review
Project Readiness Package Customer Information Mission Statement Staffing Requirements Intellectual Property Considerations Preliminary Work Breakdown Structure Team Values and Norms	Project Plan Customer Needs Engineering Specifications Design Risk Analysis Process Risk Analysis Fishbone Diagram Photos from Plant Tour	Function Tree Concept Generation Design Proposals Process Maps Solid Models Bill Of Materials Motion System Comparison Initial Geometric Analysis	Concept Design Review Documents Detailed Design Review Documents

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