P13621: Chem Lab Equipment -- Conductive Heat Transfer
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Build, Test, Document

Table of Contents

Scheduling & Risks Management

Gantt Chart

Gantt Chart

Gantt tasks 1-25.

Gantt tasks 1-25.

Gantt tasks 26-46.

Gantt tasks 26-46.

Gantt tasks 47-63.

Gantt tasks 47-63.

Gantt tasks 64-75.

Gantt tasks 64-75.

Risk Management

Risk Matrix

Risks 1-5 from Risk Matrix.

Risks 1-5 from Risk Matrix.

Risks 7-13 from Risk Matrix.

Risks 7-13 from Risk Matrix.

Risks 14-19 from Risk Matrix.

Risks 14-19 from Risk Matrix.

Risks 20-24 from Risk Matrix.

Risks 20-24 from Risk Matrix.

Bill of Materials

Bill of Materials

First page of the Bill of Materials as of May 9, 2012.

First page of the Bill of Materials as of May 9, 2012.

Second page of the Bill of Materials as of May 9, 2012.

Second page of the Bill of Materials as of May 9, 2012.

Color key for the Bill of Materials.

Color key for the Bill of Materials.

Build, Test, and Integrate

Iterative activities to validate functionality and performance at the sub-system and system level.

CAD Drawings

CAD drawing of the fixture assembly: revision 2.

CAD drawing of the fixture assembly: revision 2.

CAD drawing of the top plate: revision 4.

CAD drawing of the top plate: revision 4.

CAD drawing of the base plate: revision 4.

CAD drawing of the base plate: revision 4.

CAD drawing of the heating block: revision 4.

CAD drawing of the heating block: revision 4.

CAD drawing of the aluminum specimen pack: revision 2.

CAD drawing of the aluminum specimen pack: revision 2.

CAD drawing of the brass brass specimen pack: revision 1.

CAD drawing of the brass brass specimen pack: revision 1.

CAD drawing of the cold rolled steel specimen pack: revision 1.

CAD drawing of the cold rolled steel specimen pack: revision 1.

CAD drawing of the stainless steel specimen pack: revision 1.

CAD drawing of the stainless steel specimen pack: revision 1.

Inventor Models

Model for apparatus in Inventor

Requires Autodesk Inventor to view this document (ISE computer labs have this program).

Images from Inventor

Front view of apparatus in Inventor. This image shows the aluminum sample.

Front view of apparatus in Inventor. This image shows the aluminum sample.

Top view of apparatus in Inventor. Wing nuts are used to tighten system and apply pressure for better transfer of heat. Tubing coming out of the cold plate connects to the cooling unit to cool the top of the specimen.

Top view of apparatus in Inventor. Wing nuts are used to tighten system and apply pressure for better transfer of heat. Tubing coming out of the cold plate connects to the cooling unit to cool the top of the specimen.

Bottom view of apparatus in Inventor. Dinrail is used to guide wires for the cartridge heater. The yellow, rubber feet are to stabilize the apparatus on the cart.

Bottom view of apparatus in Inventor. Dinrail is used to guide wires for the cartridge heater. The yellow, rubber feet are to stabilize the apparatus on the cart.

Lab View Interfacing

This is the coding in Lab View for the 4-channel DAQ.

This is the coding in Lab View for the 4-channel DAQ.

This is the front panel on Lab View where the students will input information, view live thermocouple readings and see computations for temperature difference and thermal conductivity.

This is the front panel on Lab View where the students will input information, view live thermocouple readings and see computations for temperature difference and thermal conductivity.

Test Plans

Test Plan (Word Doc)

Test Plan corresponding to Engineering Metrics

Test Sheets

Test Sheet for EM1&EM2 - Measuring Temperature at Different Boundary Conditions

Test Sheet for EM4 - Measuring Time to Steady State

Test Sheet for EM7 - Minimizing Thermal Resistance at Surface Testing

Test Sheet for EM8&EM9 - Accurate and Repeatable Results Testing

Test Sheet for EM14&EM15 - Assembly/Disassembly Time and Total Experiment Time

Test Sheet for EM17 - Force Required to Push Cart Testing

Test Sheet for EM22 - Safety Testing

Generic Documents for Testing

Instructions for setting up equipment to run experiments.

Generic test sheet for recording temperatures, distances and the cross-sectional area.

Test Results

Force Required to Push Cart Test Completion

Temperature at Different Boundary Conditions

Accuracy and Consistency

Time to Reach Steady State

Assembly and Disassembly Time

Laboratory Instructions

Laboratory Experiment Instructions

Assembly Instructions for Apparatus

User or Operator Instructions/Manual

Service Instructions/Manual

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