Table of Contents
Temperature CalculationsThe temperature inside the enclosure as well as the surface temp of the enclosure needed to be found so that the components do not overheat and the user does not get injured. Calculations for a worse case scenario were done which show that the temperature limits should not be reached. They can be found here
Sample TimingSee here for the sample timing of our system.
DrawingsCurrent Drawings can be found in the table below, and in this folder (check here if a link is broken). To see previous revisions, see the Archive folder here. Note that the wiring diagrams were previously shown in two separate files named 0203 and 0204; they have been combined to the single 0203 file.
A 3D PDF of the assembled Universal Pump Data Acquisition System can be seen here (file may need to be downloaded)
A 3D PDF of the assembled Test Station can be seen here (file may need to be downloaded)
A 3D PDF of the assembled E-Stop can be seen here (file may need to be downloaded)
|0101||UNIVERSAL PUMP DATA ACQUISITION SYSTEM||F|
|0103||TEST STATIONS, UPDAS (needs to be updated)||A|
|0115||EMERGENCY STOP ASSEMBLY||B|
|0201||PANEL POWER REQUIREMENTS||B|
PLC ProgramA flowchart showing how the PLC Program will work can be viewed here
The register/address map to be used while programming the PLC can be viewed here
A table listing all of the expected fault codes may be viewed here
The anticipated PLC GUI layout is available here
Our CSV format specification may be found here
BUDGET & Bill of MaterialBudget for UPDAS can be seen here as a PDF.
Complete Bill of Material (BOM) can be seen here as a PDF. BOM for various sub-assemblies can be found in the drawings above.
Major components to be in table below with their spec sheets
|Item Description||Qty||Manufacturer||Manufacturer P/N||Spec. Sheet|
|Programmable Logic Controller||1||Horner APG||XL7 - OCS||MAN0971-03|
|SmartRail, Thermocouple Inputs||3||Horner APG||HE599THM||MAN0938-02|
|SmartRail Base||1||Horner APG||HE599ETX200||MAN0930-02|
|SmartRail, 4CH Analog Input||1||Horner APG||HE599ADC170||MAN0931-02|
|Terminal Block||1||Phoenix Contact||2315256||2315256|
|RJ45 Waterproof Jack||1||ASSMANN WSW Components||A-RJ45GFS-R||A-RJ45GFS-R|
|Panel Mount Plug Connector||4||tyco Electronics||T01-0570-S03||C_6-1437719-6_A1|
|RJ11 Pass Through||2||TE Connectivity||1-1546415-1||1546415|