P14315: Universal Pump Data Acquisition System
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Detailed Design

Table of Contents
 UPDAS

UPDAS

Engineering Analysis

Temperature Calculations

The temperature inside the enclosure as well as the surface temp of the enclosure needed to be found so that the components do not overheat and the user does not get injured. Calculations for a worse case scenario were done which show that the temperature limits should not be reached. They can be found here

Sample Timing

See here for the sample timing of our system.

Drawings

Current Drawings can be found in the table below, and in this folder (check here if a link is broken). To see previous revisions, see the Archive folder here. Note that the wiring diagrams were previously shown in two separate files named 0203 and 0204; they have been combined to the single 0203 file.

A 3D PDF of the assembled Universal Pump Data Acquisition System can be seen here (file may need to be downloaded)

A 3D PDF of the assembled Test Station can be seen here (file may need to be downloaded)

A 3D PDF of the assembled E-Stop can be seen here (file may need to be downloaded)

Drawing Description REV.
0101 UNIVERSAL PUMP DATA ACQUISITION SYSTEM F
0103 TEST STATIONS, UPDAS (needs to be updated) A
0115 EMERGENCY STOP ASSEMBLY B
0201 PANEL POWER REQUIREMENTS B
0203 WIRING DIAGRAMS G

PLC Program

A flowchart showing how the PLC Program will work can be viewed here

The register/address map to be used while programming the PLC can be viewed here

A table listing all of the expected fault codes may be viewed here

The anticipated PLC GUI layout is available here

Our CSV format specification may be found here

BUDGET & Bill of Material

Budget for UPDAS can be seen here as a PDF.

Complete Bill of Material (BOM) can be seen here as a PDF. BOM for various sub-assemblies can be found in the drawings above.

Major components to be in table below with their spec sheets

Item Description Qty Manufacturer Manufacturer P/N Spec. Sheet
Programmable Logic Controller 1 Horner APG XL7 - OCS MAN0971-03
SmartRail, Thermocouple Inputs 3 Horner APG HE599THM MAN0938-02
SmartRail Base 1 Horner APG HE599ETX200 MAN0930-02
SmartRail, 4CH Analog Input 1 Horner APG HE599ADC170 MAN0931-02
Terminal Block 1 Phoenix Contact 2315256 2315256
RJ45 Waterproof Jack 1 ASSMANN WSW Components A-RJ45GFS-R A-RJ45GFS-R
Panel Mount Plug Connector 4 tyco Electronics T01-0570-S03 C_6-1437719-6_A1
RJ11 Pass Through 2 TE Connectivity 1-1546415-1 1546415

Test Plan

The updated Test Plan can be viewed here

Risk Management

Risk Management can be viewed here

Design Reviews

Information on all Design Reviews can be found here

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