P16228: Magnetically Levitated Propeller
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Detailed Design

Table of Contents

The final phase of MSD I, where the entire prototype design should be finalized. After this phase plans should be set for next semester, so building and testing can commence. This phase includes the fine details of the work being done on the design, such as the test plans, exploded views, and etc.

Team Vision for Detailed Design Phase

Goals

Accomplishments

Prototyping, Engineering Analysis, Simulation

Initial Conditions, Boundaries, & Initial Predicted Results for Tests

Prototyping

Purchased Pieces

  1. Magnets
  2. Enclosure for magnets
  3. Micro-controller
  4. 3D printers on campus are available for creating propeller and enclosure
Propeller Pugh chart

Propeller Pugh chart

Pugh Charts

Drawings, Schematics, Flow Charts, Simulations

Mechanical System Design

Preliminary Assembly
Front

Front

Front Cutaway

Front Cutaway

Rear Cutaway

Rear Cutaway

A 3D PDF of the complete assembly can be found here. (Save link if it is not showing up in web PDF viewer)

Motor

Motor

Motor

Propeller Design

Inverted propeller design

Inverted propeller design

Enclosure Design

Outer Part of Enclosure

Outer Part of Enclosure

Inner Part of Enclosure

Inner Part of Enclosure

Full Enclosure Half

Full Enclosure Half

Solenoid Design

Solenoid

Solenoid

  1. Solenoid
Solenoid Sheet

Solenoid Sheet

  1. Solenoid
Solenoid Housing Placement

Solenoid Housing Placement

High Level Code Flowchart

High Level Code Flowchart

Parts List

Flow Chart

System Flowchart

System Flowchart

Visio Flowchart

Solenoid Controller Schematic V1.01

Full Schematic

Full Schematic

Controller Schematic

Controller Schematic

Inputs/Outputs Schematic

Inputs/Outputs Schematic

Eagle PCB Copy

Actual Board Design V1.01

PCB Design

PCB Design

Eagle PCB Copy

Solenoid Controller Schematic V2.0

Full Schematic

Full Schematic

Controller Schematic

Controller Schematic

Inputs/Outputs Schematic

Inputs/Outputs Schematic

Eagle PCB Copy

Routed Board Design V2.0

PCB Design

PCB Design

Eagle PCB Copy

Sensor Board V1.0

PCB Design

PCB Design

Eagle PCB Copy

Routed Sensor Board V1.0

PCB Design

PCB Design

Eagle PCB Copy

Wiring Block Diagram

Wiring Block Diagram

Wiring Block Diagram

Download

Full System Circuitry Diagram

Full System Detail Wiring Diagram

Full System Detail Wiring Diagram

Solenoid Design

Download

Bill of Material (BOM)

Updated Bill of Materials (BOM)

Updated Bill of Materials (BOM)

Test Plans

Testing Procedure Document

Subsystem

  1. Magnets: Stabilization (lateral, axial) of the magnets and the entire system, preventing the system from falling apart. This will also include a mock build.
  2. Propeller: Flow simulation in SolidWorks will allow us to understand how the water or air will flow through the propeller and in what areas it will be disrupted or experience turbulence.
  3. Motor: Use an encoder to measure RPM; hook up and see if it the motor spins.
  4. Solenoids: Helmholtz coils will show if power runs through the solenoid.
  5. Enclosure: A leakage test will show if the propeller is enclosed properly & see if the motor fits.
  6. Coding: Check values, troubleshoot, and emulate the program to see if any errors occur or if the code runs.
  7. Temperature: Use thermo-couples to see get temperature values.
  8. Solenoid Controller: Verifying proper voltage output via multimeter, based on different inputs.
  9. Power Supply: Verifying the proper voltage is being output.
Engineering Requirements

Engineering Requirements

Engineering Requirements Document

Risk Assessment

Risk Assessment

Risk Assessment

Risk Management Document

Design Review Materials

Presentation

Plans for next phase

Bernie Garcia

Zach Louison

Joe Bernardini

Elijah Sensenig

Mike Purcell

Gantt Chart

Gantt Chart

Gantt Chart

Action Items

Action Items Word Document (.docx)

Post MSD I Action Items Word Document (.docx)


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