P16315: SPX data acquisition
/public/

Home

Project Summary Project Information

Project Background Information: Repository.

Problem Objective Statement: In order to produce impellers operable under several different operating conditions, it is important to take into consideration the strain that is seen within the impeller at each and every one of these operating conditions. These different operating conditions include changes in both rotational speed of the impeller, and environmental conditions. Impellers must be tested in as realistic of conditions as possible, including realistic fluid viscosities and temperatures, so any test setup must be able to replicate this environment in a lab setting. Current methods of strain measurement at SPX are non-existent, as their testing only supports rotational speed and torque measurements. A new setup should be able to make the same measurements as this legacy setup, but integrated with modern data acquisition systems and gauges for the measurement of impeller strain.

The goal of this project is to make use of modern strain gauges and data acquisition devices to measure impeller strain during operation. Impellers may vary in size from 8-40” in diameter, and will be tested in several fluids of different viscosities. The test setup created must be able to support the varying impeller size and fluid viscosity, and produce data that is equivalent to SPX’s previously recorded and confirmed strain data. To ensure the setup is functioning correctly, all tests will be confirmed using a small-scale test setup before transferring the gauge system over to a full sized impeller. All data transmission must be wireless, as well as documented research performed on several strain gauges and telemetry systems in order to pick the correct setup for the provided parameters and requirements. After a prototype is created, a full installation guide as well as operating procedure will be handed over to SPX so they may successfully complete strain tests on impellers without our assistance.

Project Name
SPX Data Acquisition
Project Number
P16315
Project Family
Automated Systems and Controls
Start Term
2151 (Fall 2015)
End Term
2155 (Spring 2015)
Faculty Guide
Gerry Garavuso, gxgddm@rit.edu
Primary Customer
Joel Berg, Joel.Berg@spxflow.com
Sponsor (financial support)
SPX, Joel Berg, Joel.Berg@spxflow.com

Team Members

Team P16315

Team P16315

Member Role Major Contact
Thomas Klaben Team Leader & SPX Contact EE tjk1927@rit.edu
Adam Johnson Project Manager ME asj5376@rit.edu
David Haller Mechanical Engineer, Strain Gauge Mounting Specialist ME dah6706@rit.edu
John Dong Executive Mechanical Designer ME jxd4261@rit.edu
Luke Kranz Lead Electrical Technologist EE lak5417@rit.edu

Project Management Documents

  1. Problem Objective Statement
  2. Customer Requirements
  3. Stakeholders
  4. Engineering Requirements
  5. House of Quality
  6. Use Scenario
  7. Functional Decomposition
  8. Morphological Table
  9. Pugh Table
  10. Benchmarking
  11. Bill of Materials
  12. System Use Manual
  13. Risk Assessment
  14. Gantt Chart
  15. Operations Manual
  16. Gantt Chart

Proof of Concepts

Telemetry Systems

Gauges

Wires

Schematics

  1. Overall System Schematic
  2. Data Flowchart
  3. Energy Flowchart
  4. Wiring
  5. Transmitter Subsystem
  6. Case Schematic

Lab Setup

Impeller Tank, Motor and Power Supply

Impeller Tank, Motor and Power Supply

Small-Scale Impeller

Small-Scale Impeller

Table of Contents

MSD I & II MSD I MSD II

Project Management

Project Photos and Videos

Imagine RIT

Background Information

Problem Definition

Systems Design

Subsystem Design

Preliminary Detailed Design

Detailed Design

Build & Test Prep

Subsystem Build & Test

Integrated System Build & Test

Integrated System Build & Test with Customer Demo

Customer Handoff & Final Project Documentation

Acknowledgements

public/Photo Gallery/spx-corp-logo.jpg