P16420: Lip Balm and Hand Salve Production Process Improvement
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Detailed Design

Table of Contents

Detailed Design Documents

Executive Summary
P16420 has begun extensive testing on water boiler and pouring trays by making prototypes. The team has also began to collect data to further prove their design

Team Vision for Detailed Design Phase

Prototyping & Testing

Test Plans

Videos

Pour Tray: Tubes

Pour Tray:Tube - Detailed Part Drawing

Pour Tray:Tube - Detailed Part Drawing

Prototype: D Material: UHMW-PE - 1st Run -
3D Top View

3D Top View

3D Bottom View

3D Bottom View

Tray public/Photo Gallery/TrayTest/IMG_2282.JPG public/Photo Gallery/TrayTest/IMG_2283.JPG
Top View

Top View

Bottom View

Bottom View

Finish public/Photo Gallery/TrayTest/IMG_2286.JPG public/Photo Gallery/TrayTest/IMG_2293.JPG
Side View

Side View

Finish public/Photo Gallery/TrayTest/IMG_2287.JPG public/Photo Gallery/TrayTest/IMG_2285.JPG

Pour Tray: Tins

Prototype: A Material: PLA Prototype: B Material: UHMW-PE Prototype: C Material: PLA
3D Top View

3D Top View

3D Bottom View

3D Bottom View

3D Top View

3D Top View

3D Bottom View

3D Bottom View

3D Top View

3D Top View

3D Bottom View

3D Bottom View

Top View

Top View

Bottom View

Bottom View

Top View

Top View

Bottom View

Bottom View

Top View

Top View

Bottom View

Bottom View

Side View

Side View

Side View

Side View

Side View

Side View

1st Run - - - - -
Tray public/Photo Gallery/Prototype A/Pour_3DTop1.JPG public/Photo Gallery/Prototype A/Solidified_Top.JPG public/Photo Gallery/Prototype B/IMG_2139.JPG public/Photo Gallery/Prototype B/IMG_2141.JPG public/Photo Gallery/Prototype B/IMG_2155.JPG
Finish public/Photo Gallery/Prototype A/Product_A.JPG public/Photo Gallery/Prototype A/Product_B.JPG public/Photo Gallery/Prototype B/IMG_2142.JPG public/Photo Gallery/Prototype B/IMG_2143.JPG public/Photo Gallery/Prototype B/IMG_2148.JPG public/Photo Gallery/Prototype B/IMG_2149.JPG
Residue public/Photo Gallery/Prototype A/Residue_B.JPG public/Photo Gallery/Prototype A/Residue_A.JPG public/Photo Gallery/Prototype B/IMG_2144.JPG public/Photo Gallery/Prototype B/IMG_2145.JPG public/Photo Gallery/Prototype B/IMG_2152.JPG public/Photo Gallery/Prototype B/IMG_2153.JPG
2nd Run - - - - -
Tray public/Photo Gallery/Prototype B/IMG_2140.JPG public/Photo Gallery/Prototype B/IMG_2164.JPG public/Photo Gallery/Prototype B/IMG_2163.JPG public/Photo Gallery/Prototype B/IMG_2156.JPG public/Photo Gallery/Prototype B/IMG_2159.JPG
Finish public/Photo Gallery/Prototype B/IMG_2146.JPG public/Photo Gallery/Prototype B/IMG_2147.JPG public/Photo Gallery/Prototype B/IMG_2166.JPG public/Photo Gallery/Prototype B/IMG_2167.JPG public/Photo Gallery/Prototype B/IMG_2161.JPG public/Photo Gallery/Prototype B/IMG_2162.JPG
Residue public/Photo Gallery/Prototype B/IMG_2150.JPG public/Photo Gallery/Prototype B/IMG_2151.JPG public/Photo Gallery/Prototype B/IMG_2168.JPG public/Photo Gallery/Prototype B/IMG_2169.JPG

Bill of Materials (BOM)

System Bill of Materials

System Bill of Materials

Risk Assessment

Risk Management: Week 15

Risk Management: Week 15

Summary of Testing
After the modifications to the water boiler, it seems to be operating within the parameters needed, but further testing needs to be completed. The prototype for the lip balm pouring tray was extremely successful at filling tubes to desired level, and with the finish required by the customer. Lastly, the tin pouring prototypes provided information that the concept is sound, but the surface finish will need an additional process to achieve the customer's approval. The team will continue testing methods to improve this finish in MSD II.

Design Review Materials

Plans for next phase

Phase Jason Ceresoli Jinhong Saw Autumn Smith Michael Swick Benjamin Bondor Alex Sowinski
Phase 1 (wk 1-3) Jason Jin Autumn Mike Ben Alex
Phase 2 (wk 4-6) Jason Jin Autumn Mike Ben Alex
Phase 3 (wk 7-9) Jason Jin Autumn Mike Ben Alex
Phase 4 (wk 10-12) Jason Jin Autumn Mike Ben Alex
Phase 5 (wk 13-15) Jason Jin Autumn Mike Ben Alex

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