P16680: AATech Universal Oil System
/public/

Detailed Design

Table of Contents

Design Review Agenda

  1. Project plan through 12/8
  2. System CAD model
  3. Subsystems feasibility
  4. Drawings
  5. Ergonomics
  6. Process Documentation
  7. Indentured BOM
  8. Test plan
  9. Risk assessment
  10. Next phase project plan
  11. Lessons learned
  12. Q&A
  13. Action item recap

Gantt Chart through 12/8

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/GanttThru12_8.JPG

System CAD model

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/CAD%20Screenshots/ChamberModel1.JPG http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/CAD%20Screenshots/ChamberModel2.JPG

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/WholeSystemModel1.PNG http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/WholeSystemModel2.PNG http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/WholeSystemModel3.PNG http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/WholeSystemModel4.PNG

Subsystem 1/6: Chamber/Door

Sealing the Chamber

Sealing the Locations Where the Hoses Enter the Chamber http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Grommets.JPG

Sealing at the Aluminum Rails

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/bolts_2.JPG

Sealing the Door - Lip on Inside to Catch Oil

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/door_slide.JPG

Sealing the Bottom of Chamber - 1/2" Gussets

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/gussets.JPG

Subsystem 2/6: Fixture System

CF34 Full Fixture Assembly

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/CAD%20Screenshots/CF34_Full_Assembly%20%28W-O%20NOZZLE%29.JPG

GE90 Full Fixture Assembly

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/CAD%20Screenshots/GE90_Fixture_ISO.JPG

CF6-80 Full Fixture Assembly

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/CAD%20Screenshots/CF6-80_Fixture_ISO.JPG

Passport 20 Full Fixture Assembly

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/CAD%20Screenshots/passport_20_Fixture_ISO.JPG

GP7200 Full Fixture Assembly

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/CAD%20Screenshots/GP7200_Full_Assembly.JPG

Easy Engage / Disengage for Quick Couplers http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/CF34_Fixture_Rev0_Lines_12-8.JPG

Tolerance Stack Up of Fixtures

GP7200 http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/GP7200_TOL_2.jpg CF680 http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/CF680_TOL_2.jpg CF34 http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/CF34_TOL_2.jpg Passport 20 http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/PP20_TOL_2.jpg GE90 http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/GE90_TOL_2.jpg

FEA of Yoke Plates with Validation

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Updated_FEA_12_1/CF34_MOD.jpg http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Updated_FEA_12_1/CF34_STRESS.jpg http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Updated_FEA_12_1/CF34_DEF.jpg

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Updated_FEA_12_1/GE90_mod.jpg http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Updated_FEA_12_1/GE90_STRESS.jpg http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Updated_FEA_12_1/GE90_DEF.jpg

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Updated_FEA_12_1/CF680_MOD.jpg http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Updated_FEA_12_1/CF680_STRESS.jpg http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Updated_FEA_12_1/CF680_DEF.jpg

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Updated_FEA_12_1/P20_MOD.jpg http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Updated_FEA_12_1/P20_STRESS.jpg http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Updated_FEA_12_1/P20_DEF.jpg

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Updated_FEA_12_1/GP7200_MOD.jpg http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Updated_FEA_12_1/GP7200_STRESS.jpg http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Updated_FEA_12_1/GP7200_DEF.jpg

Subsystem 3/6: Oil Circulation

Motor

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/motor_ver.JPG

Pump

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/pump_ver.JPG

Oil Flow Through System

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/oil_flow.JPG

Motor Specifications Based on National Electrical Manufacturers Association

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/NEMA.JPG

Motor Frequency Analysis

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/freq.JPG

Whole System Analysis

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/system.jpg

Bending Stress on Rails

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/chamber.JPG

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/res_2.JPG

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/pump_motor.JPG

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/vertical.JPG

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/shear_2.JPG

Subsystem 4/6: I/O Peripherals

Start Button

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/PB.PNG http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/PBSpec.PNG

Door Interlock

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Door.PNG http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/DoorSpec.PNG

Red/Yellow/Green LED Panel Indicator

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/led.PNG http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/ledspec.PNG

LS2208 Scanner

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/scan1.PNG http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/scan.PNG

24V DC Power Supply

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/PowerSupply.PNG http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/PowerSupplySpec.PNG

Fluid Solenoid

Air Solenoid Valves - 4639K783

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/AirValve.PNG http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/AirValveSpec.PNG

115VAC Relay

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Relay.PNG

I/O Wiring Schematic

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/TopLevelSchematicRev1.png

Power Flow Diagram

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/PowerFlow.png

Connection Diagram

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Connect.png

Subsystem 5/6: User Interface

User Interface Flow

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/UserInterfaceFlow%20rev3.png

Subsystem 6/6: Control System

Timing Diagram

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Timing%20Diagram%20rev5.png

Solidworks Drawings

Link to Drawings of Nozzle Fixtures:

GE90

CF6-80

CF34

GP7200

Passport 20

Ergonomics

Fixture Weight

Assumptions

Weights

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Acceptable%20Weights.JPG

Fixture Height

Assumptions

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Fixture%20Height.JPG

Enclosure Prototype

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Enclosure%20Prototype.JPG

Changeover Analysis

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Changeover.JPG

Rapid Upper Limb Assessment (RULA)

Assumptions

RULA worksheets

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/RULA1.JPG

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/RULA2.JPG

Noise

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/NoiseAnalysis1.JPG

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/NoiseAnalysis2.JPG

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/NoiseAnalysis3.JPG

System Weight

Process Documentation

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Process%20Chart.JPG

Indentured Bill of Materials

To view the final Indentured BOM, click here

Test Plans

To view the live Test Plan document, click here

Risk Assessment

To view the risk assessment for this phase, click here

Plans for MSD II

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/GanttChartMSDII.JPG

Lessons Learned

Detailed Design Review

Feedback


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