P16680: AATech Universal Oil System
/public/

Preliminary Detailed Design

Table of Contents

Design Review Agenda

  1. Engineering requirements
  2. Project plan through 11/17
  3. 10/29 Trip to AATech
  4. Subsystem descriptions and feasibility
  5. Ergonomics
  6. Test plan
  7. Risk assessment
  8. Next phase project plan
  9. Lessons learned
  10. Q&A
  11. Action item recap

Engineering Requirements

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Engineering%20Requirements.jpg

Gantt Chart thru Detailed Design

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/GanttChartThru1027.JPG

10/29 Trip to AATech

Trip Report

I. Controls

II. Chamber design

III. Other

Prototyping, Engineering Analysis, Simulation

Subsystem 1/6: Chamber/Door

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/CAD%20Screenshots/Chamber_Iso.JPG http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/CAD%20Screenshots/Full_Front.JPG http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/CAD%20Screenshots/Universal_Oil_System_Bottom_View.JPG

Subsystem 2/6: Fixture System

CF34 Full Fixture Assembly

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/CAD%20Screenshots/CF34_Full_Assembly%20%28W-O%20NOZZLE%29.JPG

GE90 Full Fixture Assembly

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/CAD%20Screenshots/GE90_Fixture_ISO.JPG

CF6-80 Full Fixture Assembly

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/CAD%20Screenshots/CF6-80_Fixture_ISO.JPG

Passport 20 Full Fixture Assembly

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/CAD%20Screenshots/passport_20_Fixture_ISO.JPG

GP7200 Full Fixture Assembly

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/CAD%20Screenshots/GP7200_Full_Assembly.JPG

FEA of Yoke Plates

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/FEA%20Pictures/CF_34_BC2.jpg http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/FEA%20Pictures/CF_34_FEA2.jpg http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/FEA%20Pictures/CF6_80_BC2.jpg http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/FEA%20Pictures/CF6_80_FEA3.jpg http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/FEA%20Pictures/GE_90_BC2.jpg http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/FEA%20Pictures/GE_90_FEA2.jpg http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/FEA%20Pictures/Passport_20_BC.jpg http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/FEA%20Pictures/Passport_20_FEA.jpg http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/FEA%20Pictures/GP_7200_BC.jpg http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/FEA%20Pictures/GP_7200_FEA.jpg

Subsystem 3/6: Oil Circulation

Motor

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Motor%20Specs3.jpg http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Motor%20Verification.JPG

Pump

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Pump%20Schematic2.jpg http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Pump%20Verification.JPG

Regulator

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Regulator.JPG

Pressure Gauge

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Pressure%20Gauge.JPG

Oil Reservoir

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Reservoir.JPG

Subsystem 4/6: I/O Peripherals

Start Button

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/PB.PNG http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/PBSpec.PNG

Door Interlock

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Door.PNG http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/DoorSpec.PNG

Red/Yellow/Green LED Panel Indicator

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/led.PNG http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/ledspec.PNG

LS2208 Scanner

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/scan1.PNG http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/scan.PNG

24V DC Power Supply

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/PowerSupply.PNG http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/PowerSupplySpec.PNG

Fluid Solenoid

Air Solenoid Valves - 4639K783

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/AirValve.PNG http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/AirValveSpec.PNG

115VAC Relay

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Relay.PNG http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/RelaySpec.PNG

I/O Wiring Schematic

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/TopLevelSchematic2.png

Power Flow Diagram

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/PowerFlow.png

Subsystem 5/6: User Interface

User Interface Flow

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/UserInterfaceFlow%20rev2.png

Subsystem 6/6: Control System

Timing Diagram

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Timing%20Diagram%20rev5.png

Ergonomics

Fixture Weight

Assumptions

Weights

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Acceptable%20Weights.JPG

Fixture Height

Assumptions

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Fixture%20Height.JPG

Enclosure Prototype

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Enclosure%20Prototype.JPG

Changeover Analysis

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Changeover.JPG

Rapid Upper Limb Assessment (RULA)

Assumptions

RULA worksheets

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/RULA1.JPG

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/RULA2.JPG

Bill of Materials (BOM)

To view the final Bill of Materials for this phase, click here

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/BOM.JPG

Test Plans

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Subsystem1Test.JPG

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Subsystem2Test.JPG

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Subsystem3Test.JPG

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Subsystem5Test.JPG

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Subsystem6Test.JPG

Risk Assessment

To view the risk assessment for this phase, click here

Plans for next phase

http://edge.rit.edu/edge/P16680/public/Detailed%20Design%20Documents/Complete%20Design%20Phase.JPG

Lessons Learned

Preliminary Detailed Design Review

Feedback


Home | Planning & Execution | Imagine RIT

Problem Definition | Systems Design | Subsystem Design | Preliminary Detailed Design | Detailed Design

Build & Test Prep | Subsystem Build & Test | Integrated System Build & Test | Integrated System Build & Test with Customer Demo | Customer Handoff & Final Project Documentation