P17280: Hot Wheelz Thermal Management System
/public/

Customer Handoff & Final Project Documentation

Table of Contents

Imagine Demo

Imagine RIT Poster

public/Final%20Documents/FINAL_P17280%20Poster.png?rev=0

View PDF and PPT.

Imagine RIT Booth Setup

public/Final%20Documents/FINAL_Imagine%20Booth%20Interaction.JPG?rev=0 public/Final%20Documents/FINAL_Imagine%20Booth%20Setup.JPG?rev=0

Final Public Presentation

Lightning Talk Slide

public/Final%20Documents/FINAL_P17280%20Lightning%20Talk.PNG?rev=0

View PPT.

Summary of Test Results Compared to Specs

public/Final%20Documents/FINAL_P17280%20Performance%20vs%20Requirements.png?rev=0

View PPT.

View final revision of our Engineering Requirements.

Other Gerry Questions

Review of Final System

The MSD team designed and built a cooling system for the batteries and motor controller for the 2017 Hot Wheelz vehicle. These systems maintained appropriate operating temperatures for optimal vehicle performance during the Formula Hybrid 2017 competition. The MSD project was on time, under budget, and met all of the necessary specifications required by the customer. Additionally, data was collected at competition to further prove the effectiveness of this project as well as to aid Hot Wheelz in future thermal cooling endeavors.

Assessment by Customer

public/Final%20Documents/FINAL_Assessment%20by%20Customer.PNG?rev=0

View final revision of Customer Requirements.

Reviewing Most Significant Problem

Our most significant problem was that the "box" made for the controller may not have passed the rules. We tried to double check with the rules and advisors and mentors along the way, but it was difficult to validate the design until it was manufactured. When we did finally make the "box" and showed it to our mentors, they tested it for the "finger-probe" test, and it failed. We then had to modify our design to have longer covers, which meant less airflow for the batteries. We decided to add some holes in the covers that would allow for airflow, but then had to waterproof those holes. The design change added manufacturing and assembly time to the project. This could have been avoided if we had prototyped our design and showed it to advisors and mentors earlier. Unfortunately, we were focused very heavily on the batteries and overlooked this. Now we know that prototyping is a very important step in the design process and can help catch easy mistakes!

View full Problem Tracking Sheet.

Test Results

Summary of Data

Assembly & Operation Test Results

Pre-Event Testing

The Hot Wheelz team, along with some of the MSD team, took the vehicle to the Monticello Motor Club in late April to perform vehicle drive testing. This was a chance to see systems integration and subsystem performance on the track prior to competition. The following graphs and information are from this day of testing.
Simulated Endurance Run
public/Final%20Documents/FINAL_Test%20Results_MMC%20Endurance%20Testing%20Controller.PNG

View full MMC endurance data collection.

Simulated Acceleration Run

public/Final%20Documents/FINAL_Test%20Results_MMC%20Acceleration%20Testing%20Batteries.PNG

View full MMC acceleration data collection.

Data from Formula Hybrid Competition

Acceleration Race
public/Final%20Documents/FINAL_Test%20Results_Formula%20Hybrid%20Acceleration%20Run%201%20Race%20Data%20Chart.PNG?rev=0

public/Final%20Documents/FINAL_Test%20Results_Formula%20Hybrid%20Acceleration%20Run%202%20Race%20Data%20Chart.PNG?rev=0

View full Acceleration data collection.

Autocross Race

public/Final%20Documents/FINAL_Test%20Results_Formula%20Hybrid%20Autocross%20Race%20Morning%20Data%20Chart.PNG?rev=0

public/Final%20Documents/FINAL_Test%20Results_Formula%20Hybrid%20Autocross%20Race%20Afternoon%20Data%20Chart.PNG?rev=0

View full Autocross data collection.

Endurance Race

public/Final%20Documents/FINAL_Test%20Results_Formula%20Hybrid%20Endurance%20Race%20Data%20Chart.PNG?rev=0

View full Endurance data collection.

Final Paper

View the PDF or Word Doc of our final paper.

Documentation

View team assessment for final cycle.


Home | Planning & Execution | Imagine RIT

Problem Definition | Systems Design | Preliminary Detailed Design | Detailed Design

Build & Test Prep | Subsystem Build & Test | Integrated System Build & Test | Integrated System Build & Test with Customer Demo | Customer Handoff & Final Project Documentation