P17432: Plastic Bottle Rope Machine
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Integrated System Build & Test with Customer Demo

Table of Contents

Team Vision for System Level Demo with Customer

Summarize:

Manufacturing Schedule Update

Weaving Sub-System Definition and BOM

Weaving Sub-System Definition and BOM

Weaving System Manufacturing Update and Plans

Weaving System Manufacturing Update and Plans

 Weaving System Manufacturing Update and Plans

Weaving System Manufacturing Update and Plans

Cutting Sub-System Definition and BOM

Cutting Sub-System Definition and BOM

Cutting System Manufacturing Update and Plans

Cutting System Manufacturing Update and Plans

Cleaning Sub-System Definition and BOM

Cleaning Sub-System Definition and BOM

Cleaning System Manufacturing Update and Plans

Cleaning System Manufacturing Update and Plans

Manufacturing Plans and Sub-System Definition Document Updated.

Test Results Summary

String Cutting Efficiency Testing

Experimental Output Data

Experimental Output Data

Experimental Summary

Experimental Summary

Volume to Length Output Histogram

Volume to Length Output Histogram

Given the finalized string cutter design and testing to date there is a maximum 16% range in standardized output per unit volume.This may be attributed to variation in bottle geometry and string width between tests. A larger sample size will need to be collected to determine true variation in production output.

A link to the live document is here.

Manufacturing and Test Plans

Manufacturing and Test Plans

Testing Definition

Testing Definition

Manufacturing Operations Definition

Manufacturing Operations Definition

Reshaping Test Plan

Reshaping Test Plan

Cutting Test Plan

Cutting Test Plan

Weaving Test Plan

Weaving Test Plan

Summarize test results and assess effectiveness of test plans to unambiguously demonstrate satisfaction of the engineering requirements

Instructions

  1. Quantitatively summarize the capabilities, performance, throughput, and robustness of your subsystems as demonstrated by execution of the test plan. Document your testing with photos or videos in addition to test data.
  2. Evaluate how well the test plan was able to confirm satisfaction of system-level requirements
  3. Include snapshot of testing completed to date, and include link to live requirements and testing document

Inputs & Source

  1. Test Plan
  2. Results of Preliminary Integrated System Demo

Outputs & Destination

  1. Test Results
  2. Customer Handoff

Risk and Problem Tracking

Risk Assessment

Risk Assessment

Problem Tracking Matrix Updated Rev D

Problem Tracking Matrix Updated Rev D

Problem Tracking Matrix Wheel

Problem Tracking Matrix Wheel

Functional Demo Materials

Assembled Weave Machine Showing Guide Path, Spool Holders, Horn Gears and Top Plate (Top View)

Assembled Weave Machine Showing Guide Path, Spool Holders, Horn Gears and Top Plate (Top View)

Bottle String Cutter Showing Simultaneous Cutting Capability, Note: Installed hand Crank and 3-D Printed Spool Ends

Bottle String Cutter Showing Simultaneous Cutting Capability, Note: Installed hand Crank and 3-D Printed Spool Ends

Bottle End Cutter

Bottle End Cutter

Spool Holders with Installed Delrin Sleeve for Shoulder Width and Friction Control

Spool Holders with Installed Delrin Sleeve for Shoulder Width and Friction Control

Spool Crank Handles with Installed Center Support

Spool Crank Handles with Installed Center Support

3-D Printed ABS Spool Ends

3-D Printed ABS Spool Ends

Drive System with Sprocket Tensioners Shown

Drive System with Sprocket Tensioners Shown

Weave Machine Assembly

Weave Machine Assembly

Plans for next phase

3 Week Plans Jordan Reynolds. Koby Kubrin. William Hollomon. Colin McGlynn. Albert Lin.

Table of Contents

MSD I & II MSD I MSD II

Home

Planning & Execution

Project Photos and Videos

Imagine RIT

Problem Definition

Systems Design

Preliminary Detailed Design

Detailed Design

Build & Test Prep

Subsystem Build & Test

Integrated System Build & Test

Integrated System Build & Test with Customer Demo

Customer Handoff & Final Project Documentation