P17521: Kodak Dry Ink Station Coupling Test Bed
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Problem Definition

Table of Contents

Team Vision for Problem Definition Phase

During this opening phase, the team planned on creating the project definition and solidifying customer expectations. Not only were these accomplished, but preliminary assessments were also completed such as a House of Quality and a Risk Analysis. Furthermore a project plan was created. Due to the very open nature of the project, the plan won't be able to be fully completed until after brainstorming sessions have occurred and a final solution is chosen.

Project Summary

The current Kodak dry ink station (DIS) currently incorporates two “Oldham” couplings to transmit power and high quality motion from the gear box to the appropriate output shafts. These couplings currently experience two modes of failure: complete fracture, causing stoppage of the DIS, and misalignment, causing motion quality degradation. While fractures are easy to spot, misalignments are difficult to diagnose, and many Kodak Field Engineers are not comfortable in diagnosing and replacing misaligned couplings, so instead they will replace the entire DIS system. There is a significantly larger cost to replacing the entire DIS system when simply replacing the coupling would suffice. Kodak aims to lower the cost of maintenance and net replacements in the field.

The goal of this project is to design and build a test fixture that standardizes the measurement of key values of a coupling system within the DIS in order to better understand the modes of coupling failure, with the ultimate goal of minimizing maintenance cost for Kodak. The physical test fixture, along with any design documents, technical papers, final poster, and required code is to be the main deliverable to Kodak. All code compiled must be done in LabView and total project budget is not to exceed $4k. The project also must be completed by the end of Fall semester 2017.

Below are linked pictures of the current Oldham Coupling for reference:

Oldham Coupling

Exploded View of Oldham Coupling

Project Stakeholders
Project Plan
Project Management

Project Management

Preliminary Project Plan image extracted from full project plan file here.

Use Cases

Image extracted from 'Use_Scenarios.vsdx', not able to be viewed within EDGE.

Project Goals and Key Deliverables

The goals of this project are as follows:

This goal will be carried out through the following deliverables:

Customer Requirements (Needs)

public/Customer_Requirements.PNG

A copy of the live document of Customer Requirements can be found here

Customer Interviews

Engineering Requirements (Metrics & Specifications)

Purpose
Create a contract between the engineer and the customer where indisputable satisfaction of the engineering requirements equates to customer satisfaction
public/Photo Gallery/ER-Coupling.PNG

A copy of the live document of Engineering Requirements can be found here

Benchmarking

Benchmarking

Benchmarking

A copy of the live document of Benchmarking can be found Here.

Constraints

House of Quality

Purpose
  1. Confirm that satisfaction of the Engineering Requirements implies that all of the Customer Requirements are met.
  2. Facilitate design trade off decisions
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A copy of the live document of HOQ can be found here

Preliminary Risk Assessment

Benchmarking

Benchmarking

A copy of the live document of Risk Management can be found here.

Design Review Materials

Include links to:

Plans for next phase

In the upcoming weeks as a team, we look forward to more in-depth review and research of material, setting up given hardware from Kodak, and finally, brainstorming/selecting final solutions to our given problem statement.

Project Management Future Plans

Project Management Future Plans


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