P19104: HABIP-BioX
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Integrated System Build & Test

Table of Contents

Team Vision for Integrated System Build & Test Phase

In these past few weeks, we have merged the various subsystems into one single system capable of being an autonomous HABIP that can support plant life at 100,000ft for extended periods of time. Each individual subsystem has been refined. We have been working to integrate the communication between subsystems, as well as finalize the system structure and biocell.

Test Results Summary

Our test plans are contained in the following document: Test Plans of the entire system

Updated test plans for the power subsystem are linked: Power System Test Plans

Solar Panel, MPPT, and Batteries Test

The solar panel, MPPT and batteries were all tested together. The test setup is shown below. The MPPT is able to successfully charge the batteries. We were getting around 6.5W out of the solar panel. With a better light source this will be higher. This charged the batteries 50mV in 25 minutes.
Charge Test 1

Charge Test 1

This was then tested with the PMB. The PMB acts as a through connector for the solar panel into the MPPT. This is done so that the input current and solar panel voltage can be monitored. This test was also successful. Images are shown below.

Charge Test 2

Charge Test 2

Charge Test 3

Charge Test 3

PMB Data Collection Test

Data from the sensors on the PMB is collected over I2C. The data collected is shown below. All of the data measurements have been validated with the exception of the battery current which always reads zero. This issue will be examined further.
PMB Data

PMB Data

GPS Lock Test

The below picture shows the Communication System getting GPS lock.
GPS Lock

GPS Lock

Cut Down Method

The Cutdown method Guide explains the how to setup the cutdown method.
Cutdown Hardware

Cutdown Hardware

GRSS(Ground Recovery Signaling System)

The P17105 senior design team designed an constructed a 4 layer PCB that has several LEDs and one buzzer that will assist in the recovery of the platform. The board has a 555 timer that beeps approximately once a second.

The Video of GRSS shows the system in action two years ago.

The image below shows the system in its current state that has new LEDs, and wires/connectors.

GRSS

GRSS

Comms, DACQ, and PMB Communications Test

The data collected from the PMB is sent over SPI to the DACQ. This is then send from the DACQ to the Comms board. This test is shown in the image below. The DACQ, Comms board, and CBOB are all also being powered by the PMB.

Communications Test 1

Communications Test 1

Dacq to Comms Communications Test

Dacq to Comms Communications Test

BioCell

In this phase, several issues were encountered with the I2C library and the FreeRTOS environment: success was met with immediate failure and consistency could not be reached. Eventually, through testing, it was determined that there was a difference in execution depending on the machine the code was compiled on. The MSP432 performed noticeably different when compiled on MacOS and on Windows. On MacOS, the start bit condition was not generated leading to a failed transaction.

Despite moving to a Linux platform and achieving more consistent transactions, several issues still do exist. When debugging, the code does hang at the start condition and the start condition will not be generated; however it has been shown that the drivers do work when transactions are successful and the data received is valid. Below is an image of the full BioCell with LEDs enabled.

Working BioCell

Working BioCell

Additional issues include a phenomenon in which 5V was seen on the SDA line. 5V does not exist in this system and this can only be explained by external noise; albeit the associated power is concerning. This is shown in the image below.

Noise on SDA

Noise on SDA

Unfortunately, due to the issues with I2C, no time was spent developing the ArduCam. There were also issues working with SPI between the CBOB and BioCell, and it is expected that there may be similar issues with the ArduCam.

Lastly, the CO2 sensor was tested. After extensive testing with failed results, it was determined that power was not properly delivered to the sensor and the net was not connected in the Eagle design.

Structure Build and Assembly

All of the components for the structure were manufactured during this phase. To assemble the structure the top sheet, supports and bottom sheet were riveted together to save weight. In addition, the board stack, reaction wheel board and reaction wheel were mounted to the bottom sheet to validate hole location and to define necessary wire length for all of the components. Finally, a mounting location was selected for the resistor and board needed for the nichcrome wire to cut down the balloon. Additional testing needs to be done to confirm nichrome wire gets hot enough to cut balloon. The next phase will focus on cutting the insulation panels and confirming all wire routing.

Risk and Problem Tracking

A link to the Problem Tracking document can be found here: Problem Tracking

A link to the Power System Problem Tracking document can be found here: Power Problem Tracking

An updated Risk Document can be found here: Risk Document

Budget

As of 4/1/2019, we have $318 dollars left. This should be enough to cover any additional costs with the project.

Budget Summmary

Budget Summmary

Learnings From this Phase

Engineering is hard. However, in times like this it's important to realize what we've learned and reflect on that. The following is a list of lessons learned by our team so far.

We have learned:

Schedule for Next Phase

A link to our schedule for the next phase is here:

Integrated System Build & Test Documents/Phase VIII Schedule.pdf

Three-week plans for individual team members:

Member Three-Week Plan
Braeden Morrison 3_week_plans/Customer_Handoff&Final_Project_Documentation/BJM_3_Week_Plan_for_Customer_Handoff&Final_Project_Documentation.docx
Larissa Plaskon 3_week_plans/Customer_Handoff&Final_Project_Documentation/LFP_3_Week_Plan_for_Customer_Handoff&Final_Project_Documentation.docx
Jacob Felice 3_week_plans/Customer_Handoff&Final_Project_Documentation/JTF_3_Week_Plan_for_Customer_Handoff&Final_Project_Documentation.docx
Andrew Eberhard 3_week_plans/Customer_Handoff&Final_Project_Documentation/AJE_3_Week_Plan_for_Customer_Handoff&Final_Project_Documentation.docx
Joe Payne 3_week_plans/Customer_Handoff&Final_Project_Documentation/JDP_3_Week_Plan_for_Customer_Handoff&Final_Project_Documentation.docx
Ryan Tatu 3_week_plans/Customer_Handoff&Final_Project_Documentation/RNT_3_Week_Plan_for_Customer_Handoff&Final_Project_Documentation.docx
Ben Cooper 3_week_plans/Customer_Handoff&Final_Project_Documentation/BEC_3_Week_Plan_for_Customer_Handoff&Final_Project_Documentation.docx

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